HS2 team starts on UK’s first double composite viaduct – video

Aaron Morby 10 months ago
Share

The first of 38 French-made steel beams that will be used to construct the UK’s first ‘double composite’ structure viaduct have arrived at HS2’s Wendover Dean site in Buckinghamshire.

Manufactured by Eiffage Metal, 560 miles away from the Buckinghamshire site at a specialist facility in France, each of the 25m long steel beams are being transported on the back of extra-long lorries with special traffic management teams.

Engineers have come up with the innovative design to create a lower carbon structure than traditional designs.

Instead of using solid pre-stressed concrete beams to form the bridge spans, the viaduct will use two steel beams sandwiched between two layers of reinforced concrete to create a lightweight and super strong hollow span.

The double composite approach is stronger allowing project engineers to save an estimated 7,433 tonnes of embodied carbon through the use of less material.

This is the equivalent of someone taking 20,500 return flights from London to Edinburgh.

Once the rest of the 40 tonnes beams have completed their long journey to site, the beams will be welded together to form the 450m-long viaduct.

As well as manufacturing the steel, Eiffage Metal will also be leading on the installation of the beams

Over the summer, HS2 main works contractor, EKFB – a team made up of Eiffage, Kier, Ferrovial Construction and BAM Nuttall – will weld the beams together for the first of five 90m long spans.

Pre-cast concrete sections will then be added to form slender box-like structures. These will then be slowly pushed out from the north abutment onto each of the concrete piers later this year.

Wendover Dean viaduct piers under construction ahead of the first bridge deck launch

EKFB worked with their design partner, ASC  – a joint venture between Arcadis, Setec and COWI – and specialist architects Moxon on the ‘double composite’ approach which was inspired by structures on the French high speed TGV network.

Senior EKFB engineer James Collings said: ‘There’s been a tremendous amount of effort put in to get to this stage of construction, including an extensive earthworks and utilities programme and beam delivery is a key milestone for the team.

“As momentum gathers pace and we continue our preparations for the bridge deck launch, it’s great to see these steels on site, ready for the next phase of build. We’re starting to see the viaduct emerge from its foundations and start to take shape above ground.”

Latest news

Construction buyers see fastest growth for 14 months

Commercial building work leads the way in April
16 hours ago

Go Modular Technologies files administration notice

Southampton bespoke volumetric specialist employs around 60 staff
19 hours ago

Cladding firm went down owing supply chain £7.7m

Debts revealed at Everton stadium cladding contractor Alucraft Systems Ltd
20 hours ago

Rydon dogged by legacy fire safety remediation costs

£19m spent on fire safety remediation work to date
20 hours ago

Carpenter killed by falling timber frame panels

Court fines specialist contractor £8,000 after site tragedy
5 days ago

Trio of builders win King’s Award for sustainability

Henry Brothers, Willmott Dixon and ZED Pods recognised for sustainability
19 hours ago

Kent police seize huge haul of stolen site tools

Hunt for power drill fitted with tracker busts tool theft ring
19 hours ago

Robertson names new Northern construction chiefs

Ian Phillips promoted and Ricky Brown joins from Morgan Sindall
20 hours ago

Road sweeper specialist files administration notice

Go Plant lodges court notice
5 days ago

Anglian Homes rides in to finish crashed Everest contracts

Rival doubled glazed window specialist commits to complete orders
5 days ago

Final work starts to connect super sewer to London system

End in sight with 1.5m thick concrete wall to be demolished to link-up to Lee Tunnel sewer system
5 days ago

Legal challenge launched against £1.5bn A66 dualling

Balfour Beatty, Kier and Keltbray must now await outcome of court challenge
5 days ago

John F Hunt wins 24-storey Battersea tower

Specialist to carry-out demolition, enabling works and RC frame construction
6 days ago

William Hare wins steelwork on £500m Broadgate towers

Specialist to work on 2 Finsbury Avenue with McAlpine
6 days ago

McAlpine appoints MD to grow ventures business

Owain Thomas will build on private rental and healthcare development successes
6 days ago

BAM Co-op Live Arena opening delayed yet again

Another gig cancelled last night amid last minute safety concerns
6 days ago

National Grid unveils winners for £9bn network upgrade

New 'enterprise model' to deliver infrastructure schemes quicker and cheaper
7 days ago

Turkish insulation panel maker to build £45m UK factory

Assan Panel to open first UK plant at Freeport East
6 days ago

Expanding consultant Stantec swoops for Hydrock

Stantec UK business expands by a third as 950 staff join from Bristol-based engineer
6 days ago

Contractors wanted for £800m highways deal

Bids invited for Eastern Highways Alliance Framework 4
6 days ago

Galliford Try names group head of infrastructure

David Lowery promoted to Divisional Managing Director – Infrastructure.
6 days ago

Chigwell Group looks at stock market listing

Essex contractor registers as Public Limited Company
7 days ago

A57 Mottram Bypass clears final legal challenge

Balfour Beatty to get go-ahead to start shortly
7 days ago

100 jobs axed as Geoffrey Osborne confirms administration

Chairman Andrew Osborne calls it a 'sad day' as board loses fight for survival
1 week ago

Midgard set for Notting Hill office tower overhaul

Landmark project edges towards final approval after 10-year planning saga
7 days ago

Cumbrian civils firm clinches £40m Sellafield contract

Civils specialist Stobbarts will support McAlpine on groundworks and concrete
7 days ago

Designers named for London 2000-bed student rooms job

Bouygues will build £400m London School of Economics student scheme next to Tate Modern
7 days ago

£117m-turnover contractor files administration notice

ARJ Construction lodges court notice
1 week ago

£1bn London Blackfriars tower blocks approved

Trio of buildings rising to 45, 40 and 22 storeys approved by Southwark Council
1 week ago

Council decides to end Balfour deal after 13 years

Contractor has been maintaining roads across Herefordshire since 2013
1 week ago

Contractor services