HS2 team starts on UK’s first double composite viaduct – video

Aaron Morby 11 months ago
Share

The first of 38 French-made steel beams that will be used to construct the UK’s first ‘double composite’ structure viaduct have arrived at HS2’s Wendover Dean site in Buckinghamshire.

Manufactured by Eiffage Metal, 560 miles away from the Buckinghamshire site at a specialist facility in France, each of the 25m long steel beams are being transported on the back of extra-long lorries with special traffic management teams.

Engineers have come up with the innovative design to create a lower carbon structure than traditional designs.

Instead of using solid pre-stressed concrete beams to form the bridge spans, the viaduct will use two steel beams sandwiched between two layers of reinforced concrete to create a lightweight and super strong hollow span.

The double composite approach is stronger allowing project engineers to save an estimated 7,433 tonnes of embodied carbon through the use of less material.

This is the equivalent of someone taking 20,500 return flights from London to Edinburgh.

Once the rest of the 40 tonnes beams have completed their long journey to site, the beams will be welded together to form the 450m-long viaduct.

As well as manufacturing the steel, Eiffage Metal will also be leading on the installation of the beams

Over the summer, HS2 main works contractor, EKFB – a team made up of Eiffage, Kier, Ferrovial Construction and BAM Nuttall – will weld the beams together for the first of five 90m long spans.

Pre-cast concrete sections will then be added to form slender box-like structures. These will then be slowly pushed out from the north abutment onto each of the concrete piers later this year.

Wendover Dean viaduct piers under construction ahead of the first bridge deck launch

EKFB worked with their design partner, ASC  – a joint venture between Arcadis, Setec and COWI – and specialist architects Moxon on the ‘double composite’ approach which was inspired by structures on the French high speed TGV network.

Senior EKFB engineer James Collings said: ‘There’s been a tremendous amount of effort put in to get to this stage of construction, including an extensive earthworks and utilities programme and beam delivery is a key milestone for the team.

“As momentum gathers pace and we continue our preparations for the bridge deck launch, it’s great to see these steels on site, ready for the next phase of build. We’re starting to see the viaduct emerge from its foundations and start to take shape above ground.”

Latest news

Construction recovery rained-off in first quarter

Sharp rise in commercial orders offers hope for Summer recovery
1 hour ago

Skanska tops April contract wins ranking

London office and data centre projects lift Skanska
2 hours ago

Modular builder TopHat managing director departs

Andrew Shepherd leaves Goldman-Sachs backed volumetric business
18 hours ago

Balfour wins major Rolls-Royce Derby campus expansion

Masterplan involving 14 building projects will take eight years to complete
1 hour ago

Graham nets £60m stands revamp at Lord’s

Construction to start this summer at the home of cricket
20 hours ago

Contractors face mental health quiz to win work

Prequalification specialist pushing for mental health questions in assessments
2 hours ago

Building boss banned for covid loan abuse

Latest investigation into £50,000 Bounce Back Loan
2 hours ago

Ready mix concrete giant files administration notice

Mixit Concrete Limited lodges court notice
1 day ago

Dual student towers plan for Birmingham Gun Quarter

Sama Investments goes to public consultation on 50-storey scheme
1 day ago

15 win £3.5bn Eastern Route Partnership railway deal

Amco, BAM, Morgan Sindall and Story among winners on Eastern Routes Partnership
1 day ago

Expanding Caddick Group tops £500m turnover

Construction drives revenue growth and returns to profit
1 day ago

Structure Tone returns to profit

Contractor confident about prospects in London fit out and refurb market
1 day ago

33 firms secure spots on £3.6bn Northumbrian Water framework

Applebridge, Galliford, Esh and Keltbray may
1 day ago

Construction boss in court over dodgy van deals

Suspended jail sentence after court hears how millions in unexplained payments went through Leeds contractor
1 day ago

Development firm fails hitting London building team for £2.6m

Luxury flats builder Ant Yapi was contracted to redevelop Westminster Tower site
2 days ago

Government set to fund £1bn final HS2 London tunnel drive

Final tunnel drive to be taxpayer funded upfront with cash recouped later
2 days ago

Amazon fires up Big-Box market with £500m job

Next generation triple floor super-shed to be built near Northampton
2 days ago

Stricken road sweeper specialist rescued

Parts of hire specialist Go Plant bought out of administration by Sweeptech
2 days ago

Costain highways lead joins Buro Happold

Paula Gough appointed to UK Development Director for Infrastructure
2 days ago

G&H Group lands £20m+ M&E package from JJ Rhatigan

100-strong specialist team to start on West London site next week
2 days ago

Bidding open for £800m professional services deal

Procure Partnerships encourages SMEs to bid with 9 regional lots
2 days ago

Construction buyers see fastest growth for 14 months

Commercial building work leads the way in April
3 days ago

Go Modular Technologies files administration notice

Southampton bespoke volumetric specialist employs around 60 staff
3 days ago

Cladding firm went down owing supply chain £7.7m

Debts revealed at Everton stadium cladding contractor Alucraft Systems Ltd
3 days ago

Rydon dogged by legacy fire safety remediation costs

£19m spent on fire safety remediation work to date
3 days ago

Carpenter killed by falling timber frame panels

Court fines specialist contractor £8,000 after site tragedy
7 days ago

Trio of builders win King’s Award for sustainability

Henry Brothers, Willmott Dixon and ZED Pods recognised for sustainability
3 days ago

Kent police seize huge haul of stolen site tools

Hunt for power drill fitted with tracker busts tool theft ring
3 days ago

Robertson names new Northern construction chiefs

Ian Phillips promoted and Ricky Brown joins from Morgan Sindall
3 days ago

Road sweeper specialist files administration notice

Go Plant lodges court notice
1 week ago

Contractor services